{"id":92125,"date":"2018-08-06T12:26:16","date_gmt":"2018-08-06T09:26:16","guid":{"rendered":"https:\/\/www.proscon.com.tr\/?page_id=92125"},"modified":"2023-07-11T18:17:28","modified_gmt":"2023-07-11T15:17:28","slug":"reliability-centered-maintenance-rcm","status":"publish","type":"page","link":"https:\/\/www.proscon.com.tr\/en\/reliability-centered-maintenance-rcm\/","title":{"rendered":"Reliability Centered Maintenance \u2013 RCM"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;53&#8243; back_image=&#8221;88307&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; enable_bottom_divider=&#8221;default&#8221; bottom_divider=&#8221;gradient&#8221; shape_bottom_h_use_pixel=&#8221;&#8221; shape_bottom_height=&#8221;50&#8243; shape_bottom_opacity=&#8221;100&#8243; shape_bottom_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;964095&#8243; shape_dividers=&#8221;&#8221;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_center&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243; uncode_shortcode_id=&#8221;101726&#8243;][vc_custom_heading text_color=&#8221;color-prif&#8221; heading_semantic=&#8221;h1&#8243; text_size=&#8221;h1&#8243; separator=&#8221;yes&#8221; separator_color=&#8221;yes&#8221; css_animation=&#8221;alpha-anim&#8221; animation_delay=&#8221;200&#8243; uncode_shortcode_id=&#8221;127198&#8243; text_color_type=&#8221;uncode-palette&#8221;]Reliability Centered Maintenance \u2013 RCM[\/vc_custom_heading][\/vc_column][\/vc_row][vc_row row_height_percent=&#8221;2&#8243; back_color=&#8221;color-165174&#8243; overlay_alpha=&#8221;10&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; gutter_size=&#8221;3&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;1\/1&#8243;][vc_custom_heading text_color=&#8221;color-xsdn&#8221; text_font=&#8221;font-199485&#8243; text_weight=&#8221;600&#8243; css_animation=&#8221;left-t-right&#8221; animation_speed=&#8221;1000&#8243; animation_delay=&#8221;100&#8243;]<\/p>\n<h1><span style=\"color: #ffffff;\">G\u00fcvenilirlik Merkezli Bak\u0131m<\/span><\/h1>\n<p>[\/vc_custom_heading][\/vc_column][\/vc_row][vc_section][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;2&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243; uncode_shortcode_id=&#8221;943639&#8243;][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;1&#8243; overlay_alpha=&#8221;50&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; width=&#8221;2\/3&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h1>Reliability Centered Maintenance \u2013 RCM<\/h1>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<strong><em><u>Reliability Centered Maintenance<\/u><\/em><\/strong> \u2013 <em><strong>RCM<\/strong><\/em> :<em>It is a method that finds appropriate error management principles for any asset.<\/em><\/p>\n<p>According to <a href=\"https:\/\/shop.bsigroup.com\/ProductDetail\/?pid=000000000030187553\">BS EN 13306;<\/a> maintenance is a combination of all technical, administrative, and managerial actions to maintain the object throughout its life or to bring it into the state of action. Maintenance activities include many activities such as inspection, testing, measurement, fault detection, repair and part replacement. Preventive, corrective, immediate and scheduled maintenance are observed in the industry.[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_single_image media=&#8221;74948&#8243; media_width_percent=&#8221;100&#8243;][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]Our goal is to provide maintenance optimization by minimizing incidental \/ corrective maintenance. The maintenance work that is carried out at the facilities brings with it many hazards, a systematic maintenance management that will be applied will eliminate the potential hazards by a maintenance procedure that includes all maintenance work and maintenance instructions including what to do during maintenance.<\/p>\n<p>Maintenance management will reduce the shutdown period by providing minimum inventory control of the materials used during maintenance. On the other hand, it is possible to provide maintenance management audits in the internal audits performed for the management systems and the training plans to increase the qualifications of the maintenance personnel.<\/p>\n<p>Equipment maintenance periods are determined by <a href=\"http:\/\/www.resmigazete.gov.tr\/eskiler\/2013\/04\/20130425-7.htm\">\u201cHealth and Safety Condition in the Use of Work Equipment Regulations\u201c<\/a> in Turkey. However, even if the requirements of this regulation are fully implemented, equipment integrity losses cannot be avoided without classification according to the degree of danger. In this context, the <strong>API RP 581 \u2013 Risk Based Inspection Control<\/strong> study by American Petroleum Institute \u201cwill be carried out and the overall risks of the facilities will be managed by focusing on the inspection efficiency of high-risk equipment.<\/p>\n<p>It is known that the unit risks in most enterprises are caused by a low percentage of the equipment in the plant. The control and inspections of these equipment with a low percentage of the facility and with a high level of risk will be prevented from potential hazards.[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h2>A Few Symptoms That Need Optimization in Maintenance Strategy<\/h2>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>Increase in unscheduled maintenance and repairs<\/li>\n<li>Devotion to producer\u2019s information in maintenance strategy<\/li>\n<li>Ignoring hidden failures in control strategies<\/li>\n<li>Deviations in goals determined in maintenance management<\/li>\n<li>Failure to obtain the desired yield from the <strong>CMMS<\/strong> used.<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h2>Tools Used in Reliability and Maintenance Management Studies<\/h2>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul class=\"font_5\">\n<li>\n<p class=\"font_5\">M&amp;OP \u2013 Maintenance &amp; Operability<\/p>\n<\/li>\n<li>\n<p class=\"font_5\"><a href=\"https:\/\/www.proscon.com.tr\/en\/layers-of-protection-analysis-lopa\/\">Safety Integrity Level<\/a> (SIL \u2013 BS EN 61508-5)<\/p>\n<\/li>\n<li>\n<p class=\"font_5\">Reliability Centered Maintenance (RCM \u2013 BS EN 60300-3-11)<\/p>\n<\/li>\n<li>\n<p class=\"font_5\">Risk Based Inspection technology (RBI \u2013 API RP 580\/581)<\/p>\n<\/li>\n<li>\n<p class=\"font_5\">Fitness for Service (FFS \u2013 API 579-1\/ASME FFS-1)<\/p>\n<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<div class=\"heading-text el-text\">\n<h3 class=\"h3 font-weight-600\">ProSCon Reliability Projects<\/h3>\n<\/div>\n<h3 class=\"clear\"><\/h3>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>The company carries out trainings with international certified experts in all stages of the project<\/li>\n<li>Establishment of a multi-disciplinary working team in your organization<\/li>\n<li>Performs criticality analysis specific to your process.<\/li>\n<li>Together with the project team, it examines the root causes and effects of failure.<\/li>\n<li>Based on failure consequence analysis, creation of preventive maintenance, control and corrective maintenance tasks with the help of the project team.<\/li>\n<li>Providing <strong>CMMS<\/strong> consultancy support in order to use your own data.<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_single_image media=&#8221;74837&#8243; caption=&#8221;yes&#8221; media_width_percent=&#8221;100&#8243;][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>Also <a href=\"https:\/\/sozluk.proscon.com.tr\/glossary\/guvenilirlik-merkezli-bakim\/\">reliability centered maintenance<\/a> \u2013 <a href=\"https:\/\/sozluk.proscon.com.tr\/glossary\/guvenilirlik-merkezli-bakim\/\">rcm<\/a>, <a href=\"https:\/\/sozluk.proscon.com.tr\/glossary\/risk-based-inspection\/\">rbi<\/a> etc. You can review the \u201c<a href=\"https:\/\/sozluk.proscon.com.tr\/sozluk\/\">ProSCon Process Safety Dictionary<\/a>\u201d to review other process safety terms\u2026<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; gutter_size=&#8221;2&#8243; back_image=&#8221;74486&#8243; back_position=&#8221;center center&#8221; parallax=&#8221;yes&#8221; overlay_color=&#8221;color-xsdn&#8221; overlay_alpha=&#8221;69&#8243; border_style=&#8221;solid&#8221; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; css_animation=&#8221;right-t-left&#8221; animation_speed=&#8221;1000&#8243; sticky=&#8221;yes&#8221; width=&#8221;1\/3&#8243; uncode_shortcode_id=&#8221;176703&#8243; overlay_color_type=&#8221;uncode-palette&#8221;][vc_icon position=&#8221;left&#8221; space_reduced=&#8221;yes&#8221; icon=&#8221;fa fa-industry&#8221; text_font=&#8221;font-156269&#8243; text_lead=&#8221;small&#8221; title=&#8221;Our Services&#8221; uncode_shortcode_id=&#8221;905526&#8243; icon_color_type=&#8221;uncode-solid&#8221; icon_color_solid=&#8221;#cc3333&#8243;][\/vc_icon][vc_progress_bar values=&#8221;%22%&#8221;][vc_widget_sidebar use_widget_style=&#8221;yes&#8221; sidebar_id=&#8221;sidebar-112841&#8243;][vc_empty_space empty_h=&#8221;2&#8243;][vc_icon position=&#8221;left&#8221; space_reduced=&#8221;yes&#8221; title_aligned_icon=&#8221;yes&#8221; icon=&#8221;fa fa-group&#8221; heading_semantic=&#8221;h4&#8243; text_font=&#8221;font-156269&#8243; title=&#8221;Our Trainings&#8221; uncode_shortcode_id=&#8221;143477&#8243; icon_color_type=&#8221;uncode-solid&#8221; icon_color_solid=&#8221;#cc3333&#8243;][\/vc_icon][vc_progress_bar values=&#8221;%22%&#8221;][uncode_index el_id=&#8221;index-119931&#8243; index_type=&#8221;carousel&#8221; loop=&#8221;size:All|order_by:date|post_type:page|by_id:87913,87715,87714,87713,87712,87711,87710,87708,87687,87682,87677,87672,87666,87660,87650,87640|taxonomy_count:10&#8243; carousel_lg=&#8221;1&#8243; carousel_md=&#8221;1&#8243; carousel_sm=&#8221;1&#8243; thumb_size=&#8221;sixteen-nine&#8221; gutter_size=&#8221;3&#8243; post_items=&#8221;media|featured|onpost|original,title&#8221; page_items=&#8221;title,media|featured|onpost|original&#8221; carousel_type=&#8221;fade&#8221; carousel_interval=&#8221;3000&#8243; carousel_navspeed=&#8221;200&#8243; carousel_loop=&#8221;yes&#8221; carousel_nav=&#8221;yes&#8221; stage_padding=&#8221;0&#8243; single_text=&#8221;overlay&#8221; 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href=\"https:\/\/www.proscon.com.tr\/egitimler\/\">All Trainings &gt;&gt;<\/a><\/p>\n<p>[\/vc_column_text][vc_column_text][\/vc_column_text][vc_empty_space empty_h=&#8221;2&#8243;][vc_icon position=&#8221;left&#8221; space_reduced=&#8221;yes&#8221; icon=&#8221;fa fa-youtube-play&#8221; heading_semantic=&#8221;h4&#8243; text_font=&#8221;font-156269&#8243; linked_title=&#8221;yes&#8221; text_lead=&#8221;small&#8221; title=&#8221;YouTube&#8221; uncode_shortcode_id=&#8221;447817&#8243; icon_color_type=&#8221;uncode-solid&#8221; icon_color_solid=&#8221;#cc3333&#8243; link=&#8221;url:https%3A%2F%2Fwww.youtube.com%2Fchannel%2FUClRKYtlONHCc5xD0iJoZDpg&#8221;][\/vc_icon][vc_progress_bar values=&#8221;%22%&#8221;][vc_column_text uncode_shortcode_id=&#8221;114324&#8243;]<div class=\"epyt-gallery\" data-currpage=\"1\" id=\"epyt_gallery_94798\"><div class=\"epyt-video-wrapper\"><iframe  id=\"_ytid_58348\"  width=\"840\" height=\"472\"  data-origwidth=\"840\" data-origheight=\"472\" 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width=\"16\" height=\"11\" src=\"https:\/\/www.proscon.com.tr\/wp-content\/plugins\/youtube-embed-plus\/images\/gallery-page-loader.gif\"><\/div><\/div><div class=\"epyt-gallery-allthumbs  epyt-cols-3 \"><div tabindex=\"0\" role=\"button\" data-videoid=\"coNJn75h-cI\" class=\"epyt-gallery-thumb\"><div class=\"epyt-gallery-img-box\"><div class=\"epyt-gallery-img\" style=\"background-image: url(https:\/\/i.ytimg.com\/vi\/coNJn75h-cI\/hqdefault.jpg)\"><div class=\"epyt-gallery-playhover\"><img decoding=\"async\" alt=\"play\" class=\"epyt-play-img\" width=\"30\" height=\"23\" src=\"https:\/\/www.proscon.com.tr\/wp-content\/plugins\/youtube-embed-plus\/images\/playhover.png\" data-no-lazy=\"1\" data-skipgform_ajax_framebjll=\"\" \/><div class=\"epyt-gallery-playcrutch\"><\/div><\/div><\/div><\/div><div class=\"epyt-gallery-title\">Process Safety Quiz by ProSCon<\/div><\/div><div tabindex=\"0\" role=\"button\" data-videoid=\"tfWTamCfue8\" class=\"epyt-gallery-thumb\"><div 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src=\"https:\/\/www.proscon.com.tr\/wp-content\/plugins\/youtube-embed-plus\/images\/playhover.png\" data-no-lazy=\"1\" data-skipgform_ajax_framebjll=\"\" \/><div class=\"epyt-gallery-playcrutch\"><\/div><\/div><\/div><\/div><div class=\"epyt-gallery-title\">Ex Ekipmanlar\u0131n Dans\u0131: Muayene Proses G\u00fcvenli\u011fi ve S\u00fcrd\u00fcr\u00fclebilirlik<\/div><\/div><div class=\"epyt-gallery-rowbreak\"><\/div><div class=\"epyt-gallery-clear\"><\/div><\/div><div class=\"epyt-pagination epyt-hide-pagination\"><div tabindex=\"0\" role=\"button\" class=\"epyt-pagebutton epyt-prev  hide \" data-playlistid=\"UUlRKYtlONHCc5xD0iJoZDpg\" data-pagesize=\"3\" data-pagetoken=\"\" data-epcolumns=\"3\" data-showtitle=\"1\" data-showpaging=\"0\" data-autonext=\"0\" data-thumbplay=\"1\"><div class=\"epyt-arrow\">&laquo;<\/div> <div>\u00d6nceki<\/div><\/div><div class=\"epyt-pagenumbers \"><div class=\"epyt-current\">1<\/div><div class=\"epyt-pageseparator\"> \/ <\/div><div 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