{"id":79404,"date":"2019-05-23T13:31:24","date_gmt":"2019-05-23T13:31:24","guid":{"rendered":"http:\/\/www.proscon.com.tr\/reliability-centered-maintenance\/"},"modified":"2019-06-18T08:29:01","modified_gmt":"2019-06-18T08:29:01","slug":"reliability-centered-maintenance","status":"publish","type":"page","link":"https:\/\/www.proscon.com.tr\/en\/reliability-centered-maintenance\/","title":{"rendered":"Reliability Centered Maintenance"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row row_height_percent=&#8221;2&#8243; back_color=&#8221;color-165174&#8243; overlay_color=&#8221;color-xsdn&#8221; overlay_alpha=&#8221;10&#8243; gutter_size=&#8221;3&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; width=&#8221;1\/2&#8243;][vc_custom_heading text_font=&#8221;font-199485&#8243; text_weight=&#8221;600&#8243; text_color=&#8221;color-xsdn&#8221; css_animation=&#8221;left-t-right&#8221; animation_speed=&#8221;1000&#8243; animation_delay=&#8221;100&#8243;]<\/p>\n<h1><span style=\"color: #ffffff;\">Reliability Centered Maintenance<\/span><\/h1>\n<p>[\/vc_custom_heading][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; position_vertical=&#8221;middle&#8221; align_horizontal=&#8221;align_center&#8221; style=&#8221;dark&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; width=&#8221;1\/2&#8243;][vc_custom_heading text_size=&#8221;h6&#8243; text_space=&#8221;fontspace-210350&#8243; text_font=&#8221;font-199485&#8243; text_weight=&#8221;400&#8243; text_italic=&#8221;yes&#8221; text_color=&#8221;color-xsdn&#8221; css_animation=&#8221;right-t-left&#8221; animation_speed=&#8221;1000&#8243; animation_delay=&#8221;100&#8243;]<\/p>\n<ul>\n<li style=\"text-align: left;\"><em>It is an approach that helps create a safe and economical maintenance program by focusing on the safety and operational consequences of equipment and instrument failures.&#8221;<\/em><\/li>\n<\/ul>\n<p>[\/vc_custom_heading][\/vc_column][\/vc_row][vc_section][vc_row row_height_percent=&#8221;0&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;0&#8243; column_width_percent=&#8221;100&#8243; shift_y=&#8221;0&#8243; z_index=&#8221;0&#8243;][vc_column column_width_percent=&#8221;100&#8243; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;1&#8243; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; width=&#8221;2\/3&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h1>Reliability Centered Maintenance &#8211; RCM<\/h1>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<strong>Reliability Centered Maintenance &#8211; RCM<\/strong>: A method used to determine appropriate error management policies for any entity in the enterprise.<\/p>\n<p>Maintenance according to BS EN 13306; It is the combination of all technical, administrative and managerial actions to maintain an object for the life of its object or to make it perform the necessary function. Maintenance activities include inspection, testing, measurement, fault detection, repair and parts replacement. Preventive, corrective, urgent and predetermined periodic maintenance are seen in the industry.[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_single_image media=&#8221;74948&#8243; media_width_percent=&#8221;100&#8243;][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]With the maintenance management to be established, it will reduce the downtime by providing minimum stock control of the materials used during maintenance. On the other hand, in the internal audits carried out for the management systems, maintenance planning will be possible with maintenance management supervision and training plans to increase the competence of the maintenance personnel.<\/p>\n<p>In Turkey, equipment maintenance intervals are determined &#8220;Health and Safety in the Use of Work Equipment Regulations Terms. However, even if the requirements of this directive are fully implemented, equipment integrity losses cannot be prevented without grading according to the degree of danger. Within this scope<strong>, API RP 581 &#8211; Risk Based Inspection<\/strong> study published by American Petroleum Institute will focus on the effectiveness of inspection of high risk equipment and manage general risks of facilities.<\/p>\n<p>It is known that in most businesses, the unit risks posed as a whole are due to a low percentage of equipment on site. Having a low percentage of the plant as a whole and having a high level of risk, the inspection and inspection of these equipment in a plan will prevent potential hazards.[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h2><strong>Few Symptoms Demonstrating the Need for Optimization in the Care Strategy<\/strong><\/h2>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>Increases in unplanned maintenance and repairs<\/li>\n<li>Direct and wholehearted commitment to manufacturer data in the maintenance strategy<\/li>\n<li>Ignoring hidden failures in control strategies<\/li>\n<li>Deviations from the targets set in maintenance management<\/li>\n<li>Inability to obtain desired efficiency from the used CMMS<\/li>\n<li style=\"text-align: left;\"><\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<h2><strong>Tools for Reliability and Maintenance Management<\/strong><\/h2>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>M&amp;OP \u2013 Maintenance &amp; Operability<\/li>\n<li><a href=\"http:\/\/www.proscon.com.tr\/layers-of-protection-analysis-lopa\/?lang=en\">Safety Integrity Level<\/a> (SIL \u2013 BS EN 61508-5)<\/li>\n<li>Reliability Centered Maintenance (RCM \u2013 BS EN 60300-3-11)<\/li>\n<li>Risk Based Inspection technology (RBI \u2013 API RP 580\/581)<\/li>\n<li>Fitness for Service (FFS \u2013 API 579-1\/ASME FFS-1)<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_custom_heading heading_semantic=&#8221;h3&#8243; text_size=&#8221;h3&#8243; text_weight=&#8221;600&#8243;]<\/p>\n<div class=\"heading-text el-text\">\n<h3 class=\"h3 font-weight-600\">ProSCon Realiability Projects<\/h3>\n<\/div>\n<p>[\/vc_custom_heading][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>Provides trainings with the internationally certified experts to the relevant organization personnel at all stages of the project.<\/li>\n<li>Ensures the establishment of a multi-disciplinary work team in your organization.<\/li>\n<li>Performs criticality analysis specific to your process.<\/li>\n<li>Examines the root causes and effects of malfunction with the project team.<\/li>\n<li>Together with the project team, they form preventive maintenance, control and corrective maintenance tasks based on failure result analyzes.<\/li>\n<li>CMMS provides consultancy support to help you use your own data.<\/li>\n<\/ul>\n<p>[\/vc_column_text][vc_empty_space empty_h=&#8221;1&#8243;][vc_single_image media=&#8221;74837&#8243; caption=&#8221;yes&#8221; media_width_percent=&#8221;100&#8243;][vc_empty_space empty_h=&#8221;1&#8243;][vc_column_text]<\/p>\n<ul>\n<li>In addition, reliability-based maintenance &#8211; rcm, rbi and so on. to review other process safety terms, see the \u201cProSCon Process Safety Glossary\u2026<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column column_width_percent=&#8221;100&#8243; back_image=&#8221;74486&#8243; back_position=&#8221;center center&#8221; parallax=&#8221;yes&#8221; overlay_color=&#8221;color-xsdn&#8221; overlay_alpha=&#8221;50&#8243; gutter_size=&#8221;3&#8243; border_color=&#8221;color-165174&#8243; border_style=&#8221;solid&#8221; medium_width=&#8221;0&#8243; mobile_width=&#8221;0&#8243; shift_x=&#8221;0&#8243; shift_y=&#8221;0&#8243; shift_y_down=&#8221;0&#8243; z_index=&#8221;0&#8243; css_animation=&#8221;right-t-left&#8221; animation_speed=&#8221;1000&#8243; sticky=&#8221;yes&#8221; width=&#8221;1\/3&#8243;][vc_icon position=&#8221;left&#8221; title_aligned_icon=&#8221;yes&#8221; icon=&#8221;fa fa-briefcase&#8221; icon_color=&#8221;color-165174&#8243; size=&#8221;fa-3x&#8221; text_font=&#8221;font-175345&#8243; title=&#8221;Related Services&#8221;][\/vc_icon][vc_column_text]Hazard Analysis<\/p>\n<p>Risk assessment<\/p>\n<p>HAZOP<\/p>\n<p>LOPA<\/p>\n<p>Determination of SIL Requirement<\/p>\n<p>Functional Safety Engineering<\/p>\n<p>Quantitative Risk Assessment (QRA) Studies[\/vc_column_text][vc_icon position=&#8221;left&#8221; title_aligned_icon=&#8221;yes&#8221; icon=&#8221;fa fa-edit&#8221; icon_color=&#8221;color-165174&#8243; size=&#8221;fa-3x&#8221; text_font=&#8221;font-175345&#8243; title=&#8221;Related Technical Documents&#8221;][\/vc_icon][vc_column_text][\/vc_column_text][vc_icon position=&#8221;left&#8221; title_aligned_icon=&#8221;yes&#8221; icon=&#8221;fa fa-user&#8221; icon_color=&#8221;color-165174&#8243; size=&#8221;fa-3x&#8221; text_font=&#8221;font-175345&#8243; title=&#8221;Related Trainings&#8221;][\/vc_icon][vc_column_text][\/vc_column_text][\/vc_column][\/vc_row][\/vc_section]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row row_height_percent=&#8221;2&#8243; 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